Electric Vehicles | Electrical Systems

Motor

 

 

 

 

 

Here's the Netgain 9" WarP DC series motor. It is mounted to the original transmission using an adapter plate.

Graph of the Warp 9" motor when it is powered by 72 volts.

For the most part, electric conversion vehicles use series DC motors. My motor is a series DC motor. You can use recycled motors from electric forklifts and other machinery. However, there are two manufacturers that produce motors specifically for electric vehicles. I required a 9” diameter motor because my vehicle weighed over 4000 pounds. Either I was going to purchase an Advanced DC motor or a NetGain WarP motor. I went with the WarP; although both were priced at about $1500, it promised a higher efficiency. Even though electric motors convert the Power (Amps * Volts) directly into motion with little loss, you can still lose about 20% due to heat and friction. The WarP promised a higher efficiency closer to 90%.

Motor efficiency decreases in several areas: copper losses, iron losses, friction and windage, and constant losses. Even with all those failings, the motors do pretty well compared to a gasoline engine. A motor could be made 25% lighter, but its efficiency will suffer.

Other motors can be used in electric vehicles including AC, 3 phase AC, and permanent magnet DC. The series DC motor is the simplest motor to use. An AC motor would require a higher voltage and an inverter for the DC batteries to power an AC motor. This adds cost, and complexity.

My next electric car, a 1998 Chevy Metro:

Here is the manual transmission (left) and a shunt DC motor that will be mounted together: