Physics page 2
The 3d printer is a complex machine with many
different variations, but the heart of machine is always
the mechanism or process that is moved by the x, y, and
z axis. In the case of the Extrusion
printer, the heart is the extrusion head. It moves solid
plastic through a heated chamber to its melting point
and squirts out the hot plastic as the extrusion head is
moved around; Thus creating each layer.
The two main parts of an "extruder" are the "Hot End" and the "Cold End"
https://www.hotends.com/image/cache/data/standard/jhn_mk5b-500x500.jpg
http://reprap.org/mediawiki/images/thumb/2/27/M8_2gears.jpg/500px-M8_2gears.jpg
Displayed above are two commonly used hot and cold
ends in the most baseline extruding 3d printer, again,
the Reprap. A "J-Head" and "Wade's Geared Extruder". (An
interesting note: Wade's Geared Extruder is made mostly
by another 3d printer.)
The part we are going to focus on is Wade's Geared Extruder.
Below is the materials list copied from reprap.org
not my work
"
Materials
Printed Parts
Quantity | Description | Type | Comments | Diagram |
---|---|---|---|---|
1 | extruder block | RP | File:M8 Extruder 3.zip | |
1 | extruder idler block | RP | File:M8 Extruder 3.zip | |
1 | 11 tooth drive gear | RP | File:M8 Gears.zip | |
1 | 39 tooth M8 hub driven gear | RP | File:M8 Gears.zip |
The important information we must take from this table is the number of "teeth" in each of the gears: "11 tooth drive gear" and "39 tooth M8 hub driven gear"
Because the gear teeth must fit together, we can assume they are the same size. This is useful because we won't have to take the diameter or circumference of gears, rather we can compare the number of gears to find out mechanical advantage of the system.
___________________________________________
Input # of gears
39
__________
11
which is approximately 3.55
(http://reprap.org/wiki/NEMA_17_Stepper_motor)
For the sake of Physics 211, we will convert to SI Units:
40N/1cm · 100cm/1m = 4000 N·m
So if the stepper motor exerts 4000 N·m to the small gear, how much force is put out (what is the output force)?
4000 N·m · 3.55 = 14200 N·m
The force of the stepper motor is exerted over a larger distance, thus creating a larger output force.