How is Popcorn Popped?

There are three main methods of popping popcorn (some overlap a little bit): kettle and microwave poppers, hot air poppers, and finally the rarely used “roasting the ear of corn over a fire” method. These are listed in order of popularity today. Popping popcorn in a kettle or in a specific popcorn popping machine takes the popcorn kernels that have been taken off the cob and heats them in a metal container with a heat source. Oil and salt or other flavorings are added for taste. When the popcorn pops it absorbs the oil and is coated in the salt and/or flavoring. The oil also helps the heat transfer more efficiently (talked about in the Heat Transfer section) and prevents the popcorn from burning as easily. Microwave popcorn has the same ingredients as kettle popped but is heated using a microwave. For an air popper the popcorn kernels are placed into an upright cylinder with a spout on the top. The popcorn is heated with hot air that is blown through the machine and when it pops the air forces the fluffy popcorn out of the spout. There is no oil involved in the popping process. The last method is pretty self-explanatory and seldomly used. A cob of dried corn is placed on a stick and roasted over a fire until it pops. The popcorn usually flies everywhere (including into the fire) so this is not recommended. The image on the right shows someone popping corn over a fire.

Source: http://upload.wikimedia.org/wikipedia/commons/9/94/
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