Shaker Screen

    The shaker screen is a machine used to sort gravel into different size aggregates.   This is necessary in the placer mining process to remove the large rocks and to sort the remaining material into different sizes so that it can be directed into sluices that are appropriate to catch gold that would be found at that size range.  The principle behind the shaker screen is simple; an inclined screen is caused to vibrate so that the material larger then the screen size moves along the screen to one location while material smaller then the screen falls through the screen and therefore ends up in a different location.  A shaker screen is usually made to have more than one screen deck so that one machine can sort the aggregate into three or four different size intervals.  The image on the right is a CAD drawing put out by CMB International Limited, a manufacturer of shaker screens.  There are two basic concepts at work in these screen both explainable with elementary physics.  The first is the the inclined plane used to translate the force of gravity into lateral motion so that the material can be moved from one end of the screen deck to the other.  The other basic physics concept is what provides the vibration.  Beneth the cover labeled 12 in the drawing of the screen is an eccentric shaft or a flywheel with an unequal weight distribution.  The drawing on the right provides a simple line drawing of such a flywheel.  This flywheel is connected to a motor by a drive belt and is spun at high RPMs.  Because the center of mass of the flywheel or shaft is not the axis of rotation a constant angular acceleration is produced (Knight 328).  This acceleration is in the direction from the center of mass to the axis giving rise to the force acting in this same direction.  As you can see in the drawing on the left the whole screen assembly sits on springs, this allows for movement of the screen decks up and down.  The force produced by the rotating mass works in conjunction with the springs to setup vertical vibration and the whole thing starts shaking.


 Home Shaker Screen Hammer Mill

Sluice Box
References