PRESSURE





https://www.inc.com/business-insider/13-secrets-to-performing-well-under-pressure.html




Air Tank Volume


The dimensions and measurements of the air tank.

Energy Potential                                                                                                                        

Comparing to the Most Powerful

The most powerful Nerf gun title is held by Giaco Whatever. In his YouTube video, he built a cannon which shoots foam Nerf darts out of the barrel at approximately 800 m/s or Mach 2.351. He calculated the speed by tracking how far the dart flew in a frame with his camera. His camera is rated about 1000 FPS (frames per second) which means it takes a picture every 0.001 seconds and the dart traveled 80cm in one frame. After some simple unit conversions, he came out with the final speed of the dart that is powerful enough to break through aluminum soda cans and glass. The maximum pressure capabilities of his stainless-steel cannon far exceed anything that can be built with PVC. However, we can still model the pressures necessary to accelerate a foam dart to that speed. Now using a similar approach to Giaco Whatever to measure velocity, I gathered the data in the graph below with multiple trials and averages of all the values.


          
                                         One slow motion video used as a trial in measurements for velocity



Giaco Whatever's cannon shooting a piece
of wood with a Nerf dart


In the graph, it shows that the graph best fits a natural log curve which is to be expected, since the natural logarithm can function be used for data sets similar to these. The natural logarithm can essentially be defined for any positive real number, a, as the area under a curve y= 1/x from 1 to a when the area is negative if a is less than 1. The pressure vs velocity plot can be modeled with the natural log formula in the figure. In order to find the pressure necessary to make a Nerf dart travel Mach 2.0 with my PVC rifle, we can plug Mach 2.0 (or 686 m/s) into the x of the equation and solve for y, which gives 1169 kPa. This pressure value is about double the maximum pressure of the garden hose solenoid used on the rifle, and best left for the much more expensive metal high pressure solenoid valves.

  Theoretical Maximums


This is an image of the air tank which extends from the solenoid to the bottom of the stock.

We can see that a lot of energy is wasted from the air tank energy to the final dart energy, but there are many factors which cause that. First, the dart is not the same size as the barrel so a lot of air escapes around the dart instead of transferring energy to the dart. The dart also has a very low mass for the accelerations it is getting, if it had a larger mass, it would accelerate with more energy. The measurements of the final velocity were done after the dart left the barrel so the velocity and acceleration at the very end of the barrel would be higher since the dart had stopped being accelerated by the compressed air. Although the maximum power is only 11.840 J, shooting foam darts at people leaves red marks on skin through cloths at lower initial pressures. After much experimentation, I have found that a pressure of 275 kPa (40 PSI) is a reasonable pressure which does not cause too major of damage to the dart, but still stings through cloths.